HomeRoast Digest


Topic: Cupping Samples & PID's (8 msgs / 227 lines)
1) From: Ben Treichel
Hey all,
I just roasted my 4th Salvadoran. To re-cap; #1 was the San Fran that 
Tom carried - excellent, #2 was okay, but a little hollow and sharp hot, 
just fine cooler, #3 was like the S.F at all temps, but none of the 
citrus flavor that made the S.F. so good.  This is proving to be such an 
interesting journey I'm going to say with it until the last salvadoran 
is roasted.
What does a PID have to do with this. I PID'ed my roaster so that I 
could see what different profiles did to the coffee. I now find that it 
has the additional benefit of being able to repeat the same roast, with 
different coffees. No question that I didn't follow the same profile.
BTW, you can tell I'm not a cupper by my descriptions.
Ben

2) From: Ben Treichel
If there is any interest in this topic let me know, or i'll stop posting 
about it.
Ben Treichel wrote:
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-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

3) From: Rob Stewart
Ben,     Is there a place where the technology is in a diagram form for this
PID roasting. I've sort of been following the posts about it for a couple of
weeks when it's mentioned but there are some holes in my understanding of
the specifics, or probably I should say... basics.    Cost, program, program
that supports program, OS required etc.   And the acronym is for?
I'm quite impressed and could get into this down the road.   How about kit
form and I'll screw it on to my own board?
Thanks Rob

4) From: miKe mcKoffee
Keep the posts coming Ben. It IS coffee AND roasting related!
Kona Konnaisseur miKe mcKoffee
URL to Rosto mods, FrankenFormer etc.http://mdmint.home.comcast.net/coffee/Rosto_mod.htm

5) From: Bob Yellin
I'm interested!
Bob Yellin
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6) From: Ben Treichel
Rob,
Here are the basics on PID's. (Sorry if its over simplified)
The simple explanation is this. If you place an on/off switch in your 
heater coil line you can decrease the amount of heat going into the 
roaster. Since heat translates to a specific temperature based upon a 
bunch of things, by turning the switch on & off you could control the 
temperature.
Now since you really want a specific temperature, you would want a 
thermometer to read the temperature. Based upon the readings,  you would 
decide when to turn the switch on and off to achieve the temperature you 
wanted. This would allow you to 'profile' your roast. i.e. @ 10 minutes 
400, 11 minutes 410, etc.
Now, since you are watching and setting a desired temperature based upon 
time you are ramping the temperature. Which is why we talk about PID's 
that can ramp. Also, since you are controlling on temperature (temp 
being the feedback, heater on time being the input) you are not required 
to care how hear translates to a specific temperature.
This varies from using a variac since with a variac you are reducing the 
amount of heat that goes into the roaster, instead of turning the heater 
on and off. However, if you would multiply the time a variac is on, by 
the number of watts it produces during that time, and do the same to a 
PID over time you would achieve the same result. ( i.e. 1000 watts * 60 
seconds = 1200 watts * 50 seconds + 0 watts for 10 seconds).  However, 
this equality breaks down in the end if the 'cycle time' of the PID is 
too long. Cycle time is how often the PID checks to see if it should be on.
For a more complete explanation see the link below.http://www.tcnj.edu/~rgraham/PID-tuning.htmlRob Stewart wrote:
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-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

7) From: Lowe, David
I'm also interested. I understand something about PID's on conceptual =
basis, but have no experience in attempting to use one. 
I, for one, would like to have some idea where to start. That is to say, =
what should I look for in a PID for roasting and what sort of other =
stuff (that's a technical term, isn't it :o) I need to make it all work =
with a roaster. (In my case a P1.) I can imagine there are many =
questions that I don't even know enough to ask at this point. 
Dave Lowe

8) From: Jim Schulman
Hi,
In addition to Ben's excellent explanation, I'd like to add 
this: 
Most SCAA roasters use sample roasters that do not roast at the 
same speed or profile as their production roasters. This means 
they can use the sample roasts to determine the quality of the 
greens samples they get; but they can't use it to establish the 
best roast time/degree for their production roaster. They have 
to produce several, perhaps not so good, 5 to 50 pound batches 
to figure that out.
The big boys can buy Neuhaus-Neotec lab roasters at about 
$15,000 a pop to roast 200 gram samples at any profile they 
please in order to come up with the best profile for their 
production roasters. These little Fujis, along with a gas valve 
solenoid that can pop the burner between, say, 1/3 and full, 
would do the same for a standard 1/2 to 1 pound sample roaster 
at a cost of around $200. 
One could even forgo the relatively expensive sample roasters, 
and pick up a dozen throw away poppers at a thrift store to take 
care of a years worth of asmple roasts. Hooked up to the PID, 
and fan variac, they work just like the fancy NN -- they blow 
adjustable amounts of hot air ;)
Jim
On 12 Feb 2004 at 9:26, Ben Treichel wrote:
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