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Topic: Hot Mama is too !@#$%^ slow (26 msgs / 480 lines)
1) From: Ben Treichel
Okay People figure this one out.
Some of you might remember I was working on an electric drum roaster I 
called Hot Mama because it was a hacked Betty Crocker rotisarie. Here is 
the problem. It takes 23 minutes to 1st crack. I preheat her, put he 
drum in, and within 3-4 minutes I'm pushing over 500, with a starting 
temp of 450.
So why the @#$%^ @#$%^ does it take 23 minutes to first crack. I have a 
bbq T in the unit sitting close to the drum and below the center line.
Ben

2) From: GHHOLT
In a message dated 8/1/2004 7:23:10 PM Eastern Daylight Time, 
btreichel writes:
Okay People figure this one out.
Some of you might remember I was working on an electric drum roaster I 
called Hot Mama because it was a hacked Betty Crocker rotisarie. Here is 
the problem. It takes 23 minutes to 1st crack. I preheat her, put he 
drum in, and within 3-4 minutes I'm pushing over 500, with a starting 
temp of 450.
So why the @#$%^ @#$%^ does it take 23 minutes to first crack. I have a 
bbq T in the unit sitting close to the drum and below the center line.
Ben
Is your temperature gauge working?
George

3) From: Ben Treichel
GHHOLT wrote:
<Snip>
Yeah, calibrated too.
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

4) From: gin
she hates you Benny...
face it, get over it and move on.
ginny
At 04:30 PM 8/1/2004, you wrote:
<Snip>

5) From: Robert Cantor
What's your batch size?  I wonder if it would work with, say 10-20g of
beans?  Your "individual cup esspresso roaster"    ;)
I haven't had much luck with consumer rotisseries.  I imagine the heat
capacity is too small, but I really don't know for sure.  I envision it as a
creme brulee torch as opposed to a turkey fryer.  They're both the same temp
from burning propane, but the pocket torch would take forever to roast a
turkey leg.
I think Ginny's answer was more Ben-ificial, though.
Bob C.
rcantor

6) From: Ben Treichel
Robert Cantor wrote:
<Snip>
20 oz
<Snip>
I thought it might be also; but its wearing an R-13 blanket and I can 
raise the temp 30 degrees in one minute.
<Snip>

7) From: Jeffrey A. Bertoia
Ben
As, probably, the only other person that has seen HM up close and 
personal ( ;-) )
maybe I can offer something.
First, what is the present orientation of the heater WRT the drum?
Did you ever get any type of convection working?
jeff
Ben Treichel wrote:
<Snip>

8) From: Ben Treichel
Jeffrey A. Bertoia wrote:
<Snip>
Moved underneath the drum like we talked about.
<Snip>
Yes, didn't seem to make any difference. Since you saw it I can get the 
temp to 550 and still go higher. Before the t-stat was keeping it cooler.
Do you think that the thermometer might be reading high due to radiant 
heat. However, the bean mass is closer and should be effected in the 
same way.
<Snip>

9) From: jason molinari
20oz. is a pretty good size batch. I roast 500g in my
weber at 515 deg. in about 17 minutes...maybe your 500
isn't a real 500 as the beans see it. Have you tried a
smaller batch? Say 150g? 
jason
--- Ben Treichel  wrote:
<Snip>http://sweetmarias.com/maillistinfo.html#personalsettings<Snip>">http://lists.sweetmarias.com/mailman/listinfo/homeroast<Snip>http://sweetmarias.com/maillistinfo.html#personalsettings<Snip>

10) From: Allen Marsalis
Ben,
I'm no expert, engineer, or physicist.  But I think there
are different types of heat radiation, such as "radiant"
verses "convection", or something like that.
In any event, I bet you would get better results if you
had a fan going to stir that hot air around, like in
a convection oven.  I'm thinking a gas grill might have
a good bit of air flow inside due to the moving blades
inside the drum as well as the rising heat from the
burners.  Sounds like somehow the drum is too "tight"
or else it is somehow insulating the beans from the
hot air outside the drum but inside the unit.
Of course as Dennis Miller says, I could be completely
wrong..  :)
Allen
am

11) From: Allen Marsalis
At 08:45 PM 8/1/2004 -0400, Jeffrey A. Bertoia wrote:
 >
 >Did you ever get any type of convection working?
 >
Sorry I should learn to read the whole thread before
replying..  :)  Well hopefully I might add something
small to the discussion.
I often see shiny aluminum foil on foam board for homes
which helps to reflect the radiant heat, just like the
insulation covering the Apollo Lunar module.
I'm wondering if the drums shiny surface might have the
same effect?  Maybe scratch it up and make it rough.  I
hear that if dust or paint or anything collects on the
shiny insulation, it looses some of its heat reflection
properties.  How much I do not know.
Does your drum happen to be really smooth or shiny?
Allen
am

12) From: Ben Treichel
jason molinari wrote:
<Snip>
I was talking with Jeff B. about that also. Figure I'll try 10 oz and 
see how it works.
<Snip>

13) From: Ben Treichel
Allen Marsalis wrote:
<Snip>
Thats what I was thinking; but that s the reason I also moved the heater 
to the bottom, from the side. With the side mounted heater it seemed to 
make a lot more difference.
<Snip>
Actually, I was talking to Jeff B about surface area to bean mass, and 
the effects of heat transfer. Even though I'm getting good agitation, 
maybe most the the beans are buried to much of the time. Thats one of 
the reasons for trying a smaller load. My target load is 1 to 2 lbs.
<Snip>
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

14) From: Ed Needham
Thermometer is reading direct heat and not the heat the beans are
experiencing...or...the thermometer is wrong.
I have used three on my grill, in different placements and they read as much
as 200F different.
*******************************
Ed Needham
"To absurdity and beyond!"
ed at homeroaster dot com
*******************************

15) From: Johnny Kent
At 10:44 PM 8/1/2004 -0400, you wrote:
<Snip>
Seems like a heat transfer problem to me.
I found that with 20 oz green in a solid drum in my 35,000 btu (10kW) bbq
needed the temps adjacent to the outside of the drum at ~550F to get to
first crack in <15minutes. 
You are probably using a perf drum. If you are relying on hot air alone to
transfer the heat then you need a *lot* of hot air to do that as the drum
presents a large surface area of beans to be heated.
OTOH I watched the 'Joe Roaster' do a pound in < 20 mins a couple of times
from a regular 120V, 15A circuit but I think there a lot of the heat is
radiant.

16) From: jason molinari
--- Ed Needham  wrote:
<Snip>
Oh yeah, forgot to mention this. Try a different
thermometer.  I had one in my grill that was reading
50 degrees low, and all of my batches were going into
the 23-25 minute range and i didn't know why!
jason

17) From: Ken Mary
<Snip>
You did not describe the drum design or rpm. If you are using the original 3
rpm motor, then that may be most of the problem. Reading the correct
temperature is another problem when you have radiant heat. I suggest moving
the thermometer above the drum so it does not see the heater.
You may want to control the temperature such that there are no "long" heater
on/off times. A variac or dimmer may be needed. In my toaster oven
experience, manually switching the heat while controlling temp within +/- 2C
with a quick reading t/c seemed to help. Controlling with the original
thermostat at +/- 25C gave unpredictable first to second crack times.
Allen mentioned the drum surface. I realized this on my very first roast
with a drum made from aluminum flashing. After 30 minutes and no pops, the
roast was ruined. So I put a few coats of high temp black paint on the drum.
The next roast reached first in 6 minutes at 550F. Roughening the surface
will not help, you need to change the emissivity with a coating of paint.
--

18) From: AlChemist John
What is her wattage and drum dimension?
Sometime around 04:22 PM 8/1/2004, Ben Treichel typed:
<Snip>
--
John Nanci 
AlChemist at large
Zen Roasting , Blending & Espresso pulling by Gestalthttp://www.dreamsandbones.net/blog/http://www.chocolatealchemy.com/

19) From: Ben Treichel
Johnny Kent wrote:
<Snip>
Yep. Makes sense. Not much contact roasting going on.
<Snip>
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

20) From: Ben Treichel
Ken Mary wrote:
<Snip>
Yes & no. I have always been able to get even roasts @ 3rpm.
<Snip>
Was thinking that.
<Snip>
I can hlod temp faily well with just the little bi-metalic.
<Snip>
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

21) From: Ben Treichel
AlChemist John wrote:
<Snip>
1000 watts & 8" round.
<Snip>

22) From: Rick Farris
You're not confusing potential with work, are you?
-- Rick

23) From: gin
Rick,
you always come through in the end...
ginny
At 02:37 PM 8/2/2004, you wrote:
<Snip>

24) From: Ben Treichel
Rick Farris wrote:
<Snip>
well sufficient potential should drive work, but ......
<Snip>
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)

25) From: Rick Farris
I was just wondering about the internal impedance of your source...
-- Rick

26) From: Ben Treichel
Rick Farris wrote:
<Snip>
Well I normally try to keep my source centered and internal. That pretty 
much consumes my abilities; so the impedenece of the thing has to take 
care of itself.
<Snip>
-- 
Ben Treichel
Program Manager
S.E Michigan
SwRI
248-232-7365 (o)
248-935-6845 (m)


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